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Service Manual
Installation and Start-Up
80 kW InfraStruXure
System
Medium Data Centers
208/480/600 V input
Seitenansicht 0
1 2 3 4 5 6 ... 95 96

Inhaltsverzeichnis

Seite 1 - Service Manual

Service ManualInstallation and Start-Up80 kW InfraStruXureSystemMedium Data Centers208/480/600 V input

Seite 2

2 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CWarningsInstallation/MaintenanceOnly a certified electrician can perfo

Seite 3 - About this Manual

SafetyWarnings990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 3Total Power Off1. Set the Symmetra PX UPS System Enable

Seite 4

SafetyWarnings4 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CEMIThis equipment has been tested and found to comply wi

Seite 5 - Contents

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 5Site PlanningDimensionsInfraStruXure PDUSymmetra PX UPSShielding Parti

Seite 6

Site PlanningDimensions6 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CXR Battery EnclosureNetShelter VX Enclosure23.5

Seite 7

Site PlanningDimensions990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 7Rack Distribution Panel81in(2060mm)35in(890mm)2

Seite 8

8 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CSpace ConsiderationsStudy the figures below to determine your space re

Seite 9

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 9Weight ConsiderationsEnsure that the floor and sub-floor can support t

Seite 10 - Warnings

10 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CHeat OutputConsider the heat dissipation ratings of equipment to dete

Seite 11 - Emergency Power Off (EPO)

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 11Electrical Requirements and SpecificationsProcedures requiring a lice

Seite 13 - Site Planning

12 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CCross Tie Output Circuit BreakerOverviewThe optional cross tie output

Seite 14 - NetShelter VX Enclosure

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 13Emergency Power Off (EPO)OverviewTo provide a mechanism for emergency

Seite 15 - Rack Distribution Panel

14 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CBasic Installation ProcedureThis section provides the basic steps tha

Seite 16 - Space Considerations

Site PlanningBasic Installation Procedure990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 157. Connect utility conductor

Seite 17 - Weight Considerations

Site PlanningBasic Installation Procedure16 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467C16. Start the system.Only qu

Seite 18 - Heat Output

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 17Tools RequiredThe following tools are required to perform the procedu

Seite 19 - Electrical requirements

18 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CInstallation Procedures

Seite 20 - Overview

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 19Installation ProceduresLevel the PDU, UPS, RDP, NetShelter and XR Bat

Seite 21

20 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CExchange Side PanelsBefore installing the InfraStruXure PDU, Symmetra

Seite 22 - Basic Installation Procedure

Installation ProceduresExchange Side Panels990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 212. Remove the solid side p

Seite 23

990-1467C InfraStruXure System – Service Manual Installation and Start-Up iAbout this ManualThis manual is intended for APC Field Service Engineers

Seite 24 - 16. Start the system

22 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CAttach the PDU, UPS, and XR Battery Enclosure1. Move the PDU, Symmetr

Seite 25 - Tools Required

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 23Ensure that All Power is OffElectrical Hazard: Before you proceed, en

Seite 26 - Installation Procedures

Installation ProceduresEnsure that All Power is Off24 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467C3. Set the Main In

Seite 27

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 25Connect Utility Conductors to the PDUWarning: Only a certified electr

Seite 28 - Exchange Side Panels

26 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CConnect AC Power and Control WiringNote: Before you connect AC power

Seite 29 - XR Battery Enclosure 2

Installation ProceduresConnect AC Power and Control Wiring990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 27Connect AC

Seite 30 - Enclosure

Installation ProceduresConnect AC Power and Control Wiring28 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CConnect con

Seite 31 - Ensure that All Power is Off

Installation ProceduresConnect AC Power and Control Wiring990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 295. Connect

Seite 32

30 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CConnect DC Power WiringElectrical Hazard: Only qualified personnel tr

Seite 33 - InfraStruXure PDU

Installation ProceduresConnect DC Power Wiring990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 31Cascade XR Battery Encl

Seite 35 - Connect AC power wiring

Installation ProceduresConnect DC Power Wiring32 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CConnect power cables fr

Seite 36 - Connect control wiring

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 33Connect an Emergency Power Off SwitchOverviewConnecting the switch. C

Seite 37 - Switchgear

Installation ProceduresConnect an Emergency Power Off Switch34 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CConnect a

Seite 38 - Connect DC Power Wiring

Installation ProceduresConnect an Emergency Power Off Switch990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 353. Test t

Seite 39 - Cascade XR Battery Enclosures

Installation ProceduresConnect an Emergency Power Off Switch36 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CSafety wa

Seite 40 - Battery Enclosure

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 37Connect User Input Contacts and Relay Outputs to the User Connection

Seite 41

Installation ProceduresConnect User Input Contacts and Relay Outputs to the User Connection Plate38 InfraStruXure System – Service Manual – Installati

Seite 42 - Normally ClosedNormally Open

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 39Install Shielding Troughs, Shielding Partitions, and Cable LaddersShi

Seite 43 - Active Alarm xxofxx

Installation ProceduresInstall Shielding Troughs, Shielding Partitions, and Cable Ladders40 InfraStruXure System – Service Manual – Installation and S

Seite 44 - Safety warnings

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 41Install InfraStruXure Rack-Mount DevicesInstall the Rack Automatic Tr

Seite 45

ContentsInfraStruXure System—Installation and Start-Up iiiSafety...1Overv

Seite 46 - NTER key to

42 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CRoute and Attach Overhead WiringConnect the sub-feed power cable cond

Seite 47 - Cable Ladders

Installation ProceduresRoute and Attach Overhead Wiring990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 43Route and atta

Seite 48

Installation ProceduresRoute and Attach Overhead Wiring44 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467C– For dual-fee

Seite 49

Installation ProceduresRoute and Attach Overhead Wiring990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 455. From each N

Seite 50

46 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CRoute Data Cables to the InfraStruXure Manager Hub (or Switch)Connect

Seite 51

Installation ProceduresRoute Data Cables to the InfraStruXure Manager Hub (or Switch)990-1467C InfraStruXure System – Service Manual – Installation an

Seite 53

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 49Start-Up ProcedureSafety warningsThis section provides instructions o

Seite 54 - Tra n s f e r S w i tc h

Start-Up Procedure50 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467C3. Set the Main Input (A) and Bypass Input (B) swit

Seite 55 - Overhead routing

Start-Up Procedure990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 51Apply power to the system1. Set the upstream main (

Seite 56

iv InfraStruXure System—Installation and Start-UpInstallation Procedures...19Level the PDU, UPS, RDP, Ne

Seite 57 - Start-Up Procedure

Start-Up Procedure52 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467C7. Install at least one power module in the Symmetr

Seite 58

Start-Up Procedure990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 539. Set the XR Battery Enclosure DC Disconnect circu

Seite 59 - Apply power to the system

Start-Up Procedure54 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CVerify UPS battery operation1. Read the messages di

Seite 60

Start-Up Procedure990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 55The UPS interface displays the following fault scre

Seite 61

Start-Up Procedure56 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CVerify proper voltage and phase rotation on the PDU

Seite 62 - Confirmation Screen

Start-Up Procedure990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 576. Set the PDU Bypass Input (B) switch to ON.7. Ens

Seite 63 - Top-Level Menu

Start-Up Procedure58 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CWhen the System Enable switch is in the ON position

Seite 64

Start-Up Procedure990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 591. Close (turn ON) the Q2 circuit breaker on the PD

Seite 65 - Start the UPS

Start-Up Procedure60 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CVerify proper phasing: place the UPS into bypass op

Seite 66

Start-Up Procedure990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 612. Close (turn ON) the Q3 circuit breaker on the In

Seite 67

InfraStruXure System—Installation and Start-Up vInfraStruXure Manager Hub (or Switch) . . . . . . . . . . . . . . . . . . . . . . 46Connect network ca

Seite 68

Start-Up Procedure62 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CReturn from maintenance bypass operationNote: The H

Seite 69

Start-Up Procedure990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 632. Open (turn OFF) the Q3 circuit breaker on the In

Seite 70

Start-Up Procedure64 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CClose Cross-Tie1. If applicable, ensure A-B-C clock

Seite 71

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 65Configure the InfraStruXure ManagerOnce all equipment is installed, t

Seite 73

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 67Appendix A : System OperationHow to Transfer the PRODUCT NAME NORMAL

Seite 74

Appendix A : System OperationHow to Transfer the PRODUCT NAME NORMAL into Maintenance Bypass Operation68 InfraStruXure System – Service Manual – Insta

Seite 75 - Appendix A : System Operation

Appendix A : System OperationHow to Transfer the PRODUCT NAME NORMAL into Maintenance Bypass Operation990-1467C InfraStruXure System – Service Manual

Seite 76

70 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CHow to Return from Maintenance Bypass OperationNote: Select Help from

Seite 77

Appendix A : System OperationHow to Return from Maintenance Bypass Operation990-1467C InfraStruXure System – Service Manual – Installation and Start-U

Seite 79

Appendix A : System OperationHow to Return from Maintenance Bypass Operation72 InfraStruXure System – Service Manual – Installation and Start-Up 99

Seite 80

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 73How to Ensure Total Power Off1. Command the UPS to turn off power to

Seite 81 - How to Ensure Total Power Off

Appendix A : System OperationHow to Ensure Total Power Off74 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467C3. Set the

Seite 82

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 75How to Apply Power to the SystemThis procedure instructs on how to ap

Seite 83

Appendix A : System OperationHow to Apply Power to the System76 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467C4. Ensur

Seite 84

Appendix A : System OperationHow to Apply Power to the System990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 777. Read

Seite 85

Appendix A : System OperationHow to Apply Power to the System78 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467C9. To ap

Seite 86

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 79Appendix B : Single-Line Diagrams2/0Load PortOption0W1873VI2AASLampsS

Seite 87

Appendix B : Single-Line DiagramsHow to Apply Power to the System80 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467CBypa

Seite 88

Appendix B : Single-Line DiagramsHow to Apply Power to the System990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 812/0L

Seite 89

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 1SafetyOverviewSave these instructionsThis manual contains important in

Seite 91 - Changes by page number

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 83Appendix C: Changes in This Manual OverviewThe following list documen

Seite 93

Index990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 85Bbattery enclosureattaching the, 22cascading, 31connect communic

Seite 94

86 InfraStruXure System – Service Manual – Installation and Start-Up 990-1467Cmount devices, 41install shielding troughs, shielding partitions, and

Seite 95

990-1467C InfraStruXure System – Service Manual – Installation and Start-Up 87Ttools, required for installation, 17total power offensuring, 23–24,

Seite 96 - *990-1467C*

07/2007990-1467C*990-1467C*APC Worldwide Customer SupportCustomer support for this or any other APC product is available at no charge in any of the fo

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